So, the problem with USB tokens that we basically have two choices: - Unauditable black boxes built on *supposedly* more secure ICs that require NDAs to develop for - Open and auditable, but definitely pwnable off the shelf microcontrollers. Which poison do you prefer?
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Suggest certificate authentication with ssh if possible, with a key as fallback. But yes, the epoxy would help give you time to revoke (say a call to a twilio app or something) - and the primary protection is keeping the key on your person at all times.
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you could produce a layered multi-PCB construction with a randomised protection grid within each multi-layer PCB the interruption of which would zeroise the microcontroller ... etc. etc. there are lots of possiblities here.
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