So apparently it's 2019 and @Lenovodc *still* insists on having a broken in-warranty enterprise HDD returned (even though that would be a massive data protection violation) or else they charge for the replacement.
I am not amused.
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Of course you can't rely on SED drives, because drive manufacturers don't know squat about security and you cannot trust the firmware; several implementations have already been proven hopelessly insecure.
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yeap, that's what i do for my WD Red drives because it's a one-to-one exchange for in-warranty drives. i just use plain dm-crypt on the drives and send it in without wiping. for the root drive i have a dracut module that derives a LUKS key from dmidecode

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I keep my decryption key on several USB pendrives - should one of them fail, it's easy to destroy, and they're cheap enough to not matter.
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My dad has a cure for that. An old central heating pump. It has a glorious rotating magnetic field that would frighten the living daylights out of an audio cassette at 12 METRIC INCHES!
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If the keys are burned into UEFI vars and the board dies, you're kinda stuck in the same situation. Text file on a USB stick. Don't overthink it.
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If the board dies you change the keys when the new board arrives (presuming you have a backup of the key in a safe place) so that the HDDs can still be safely replaced if needed.
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Are TPM modules not common on DC equipment or just prohibitively difficult to use/administer?
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They're just an added cost option. TPMs are basically useless for unattended boot because if you *really* want the key you just hook up a logic analyzer and sniff it out. I've done that with BitLocker.
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I have used a small (~4 MB) partition on a flash drive as the file containing the key to automatically decrypt the system partition. If said key is missing or corrupt, the system prompts for the LUKS pass{word,phrase}. It worked really well.
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The flash drive was connected to the dock at my office. So (while docked) inside of a secure building, the notebook would boot to login prompt. Outside it would pause for my pass{word,phrase}.
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