it's Friday, so take a break from work and look at this: a cross section of a Micro-D connector!pic.twitter.com/DQs3DmYnls
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micro-D is a miniaturized version of the more common D-sub connector. it's used mainly for military and aerospace equipment. the aerospace-rated ones are about $200 per connector!pic.twitter.com/oJQjwSlmbo
Version with exposure and saturation fixed. I will use this as a background for my next presentation if you don't mind :-)pic.twitter.com/QOmmE6Y4po
fine with me, the image is licensed under CC BY-SA 4.0: (https://creativecommons.org/licenses/by-sa/4.0/ …)
Dr. Evil took a retirement consulting gig at <unnamed connector manufacturer> and quickly earned his fees by coming up with the idea that the contacts should all be potted in place at the factory
seems like you have some experience with these things 
How the heckdid you get the hold-screws cut so clean? Astonishing!
so...much...sandpaper
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