so my plan is to also repair the Ruby amp I built years ago, and design the cabinet so that I can swap out the amp circuit (using a jack to connect to the speaker instead of hard-soldered wires)
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I confess I don’t fully understand what you’re trying to do, so apologies if this is off base, but if the edge issue is purely to solve an aesthetic problem, have you considered using iron-on veneer strips to cover the end grain?
I could definitely try that, though it probably doesn't solve the structural problem either—I think a plywood butt joint isn't much stronger than a plywood miter joint—so either way I still need screws. (but I also just like the idea of the mitered edges, and am stubborn)
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This is above my level so I’m tapping out, but good luck!
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