Hit the gym and was reminded that my dumbbell rack is too small. Had good fun welding yesterday...gonna head out to the barn now and check my supply of 2" angle iron ... may solve the problem.
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7/ Absolutely could've butt joint3d, and have done so in other projects, but then I'd need all six new pieces to be identical length to, say, 1/32", instead of 1/8, cuts need to be 90.00° not +/- 3°, and alignment gets tricker (need to use a jig).https://twitter.com/jtces/status/1342271166325645312?s=19 …
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8/ Bitt joint requires better grinding at ends to create a bevel to sink bead into.. And, finally, the overlap gives me extra strength and allows for mediocre welds. Tolerance for error = good.
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End of conversation
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