The failure of the 1st Long March 7A last March was never explained publicly, but just after the LM-8 flight last December there was an official report that the LM-7A 2nd stage "lost pressurization a few seconds after stage separation". http://www.spaceflightfans.cn/85001.html (2/5)
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The same article mentioned that vibration analysis were done on mock-ups for a pipe burst scenario. Alternatively there were rumors that the LM-7A reduced helium bottles capability on the 2nd stage from the LM-7 to save mass, but that turned out to be inadequate. (3/5)
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There were testing issues pre-launch during engine gimbal tests too when it went too far & broke electric cables. Disputes were on w/ the structural dept. blamed inadequate testing procedures & the testing chief blamed inadequate cable alignment! http://t.cn/A64ZGyqY?m=4542691164034089&u=3279752321 … (4/5)
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According to previous reports an "XJY-6-02" is in final assembly late last year, so it's probably going on the re-flight replacing the original one lost last year. Flight timeline of the 1st was leaked recently. Planned orbit was a 270 x 35991 km x 19.56° standard GTO. (5/5)pic.twitter.com/hMrnSIqHRA
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So after the successful LM-7A RTF the official results of this investigation was revealed, confirming the loss of pressurization theory...but that happened on 1 of the 4 boosters' engine inlet & not the 2nd stage as reported above. This happened at T+168s, 5 seconds before MECO.
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From the words of CALT's LM-7 program vice-chief: "We clearly saw on the rocket cameras that the rocket disintegrated during 1st stage separation." An early shutdown on 1 of the boosters would easily knock off the LV's attitude as the (combined) 1st stage/boosters separate.
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This would explain the explosion a few seconds after MECO as seen from the ground in a video taken last year. It looks like "manufacturing defect" wasn't mentioned in the reports so the design fault theory mentioned above seems to be correct.
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Liquid fuel rocket engines' pressurization has always been a thinly balanced act - the latest Starship woes a classic example - and this is yet another example that highly reliable rocketry is still some years away. Sources: https://video.weibo.com/show?fid=1034:4613833658925075 … /https://baijiahao.baidu.com/s?id=1693976852840836422 …
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This article essentially stated that the team found that there was cavitation at one of the booster's LOX tank outlet: https://mbd.baidu.com/newspage/data/landingsuper?context=%7B%22nid%22%3A%22news_10130346967978642169%22%7D&n_type=-1&p_from=-1 …
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Interestingly some descriptions of another version of the event popped which stated that they found the 2nd stage thrust frame deformed which lead to one of its 4 YF-115 engines shut down almost immediately.https://twitter.com/iBd6S77Ivw72xPk/status/1382162265386872838 …
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I think rather than previous reports being incorrect, this may well be a downstream effect of the booster pressurization failure (> lost of booster thrust > attitude off at stage sep. > 2nd stage thrust frame deformed under off-normal forces > lost 1 2nd stage engine > break up).
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